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Black & White Corian Scroll Saw Shell


britetomro

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Many thanks for the comments. DW, Medium thick CA glue was used for this project. CA is good when you use the accelerator spray but can also be a hazard when a piece moves and locks in at an unwanted position. Just creates more sanding which there is plenty of that with these shells. Thought about looking at the color match stuff but was curious if it would work with the two different colors of corian and also concerned with the setting of the glue. Power and hand sanded dry up to 1500 grit then went to micro mesh sanding pads commonly used in pen turning and went to 12,000 grit. Will also be looking at possibly using a buffing wheel with polish to see if a higher gloss can be obtained.

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Many thanks for the comments. DW, Medium thick CA glue was used for this project. CA is good when you use the accelerator spray but can also be a hazard when a piece moves and locks in at an unwanted position. Just creates more sanding which there is plenty of that with these shells. Thought about looking at the color match stuff but was curious if it would work with the two different colors of corian and also concerned with the setting of the glue. Power and hand sanded dry up to 1500 grit then went to micro mesh sanding pads commonly used in pen turning and went to 12,000 grit. Will also be looking at possibly using a buffing wheel with polish to see if a higher gloss can be obtained.

I have worked with corian in the past and used CA glue on that project as well.  I cheated though with the finish I sanded to 1000 grit then applied gloss lacquer in light coats until I got the desired finish I was looking for.  I used to do all that hand sanding on acrylic when I was in the military on some helicopter windscreens and it was a pita then and I imagine it still is now :)

 

DW

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Black & White Corian Scroll Saw Shell. This is my latest installment in the Scroll Saw Shell arena. Began this project approx 5 weeks ago. Took approximately 55 hour from start to finish. There were 6 wedges used which are reflected in one of the photos. These 6 wedges generated 110 segments. The size of the shell are, 10.5†wide at the mouth, 11†deep and 10†high. The stand is also made from the same material. This project has been entered into our local Orange County Fair which begins in July. This project has been a lot of fun and I am very pleased with the results. Thanks for looking. Ron

I'm blown away at the beauty of this creation.You visioned it you planed it you fabricated it.What a site to see and should it ever make it to a corian showing ,You'll blow peoples minds at your ingenious creation.I don't remember the firstb words that poped into my head seeing this ,But it took my breath away!100 attaboys,100 likes and 100 blue ribbons :thumbs: :thumbs: :thumbs: :thumbs: :thumbs: :thumbs: :thumbs: :thumbs: :thumbs: :thumbs:

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Many thanks for all the great comments. Corian is a great product to work with but it creates some nasty dust. Due to the type of project, a lot of sanding is required to obtain a smooth and bump free surface. Hope to be able to post a video of the finished shell soon and share how this piece of art can be a functional piece of art. Again, thanks for the comments. 

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If you have even a slight interest in giving the scroll saw shell a try, I recommend that you check out scroll saw shells on facebook. Steve Garrison has an ebook available which provides great insight into the making of the shells. Begin with the simplest version by using a 2x4 and then expand from there. There are also a few videos on youtube showing the details of making these shells as well.

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Extremely nice. Your work and persistence certainly paid off. I can not imagine putting that kind of work into something,as I am always rushed to get a piece finished but when I see a piece like yours I begin to understand that the finishing time is worth it. Now to get myself to just remember this as I get near the end of my next piece. You are a true craftsmen

 

 

Dick

heppnerguy

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