Jump to content
🎄 🎄 🎄 2024 Custom Ornament Business Kit - Now Available - SALE 50% Off Through Dec. 2nd ×
Ornaments For Charity eBook - Designers Wanted! ​​​​​​​🙏 ×

Excalibur tenson problem


newfie

Recommended Posts

Anyone here on the forum have an Excalibur scrollsaw that can help.mine keeps popping the tension lever.it seem smaller the blade the worst it is.run out of oppositions or what to do about it i check the upper arm that seems to be good.would it be that the bearings in the rockers be causing this problem?any help be greatly appreciated.i live by the alantic ocean soon going to give it a burial at sea and get another scrollsaw any Recommendations on what to get that will last more then 4 years

Link to comment
Share on other sites

I too had that problem and tried various things which were more of a stop gap. The white lever will wear with time. I did order a new lever assembly and replaced that worked well after getting it and in stalling the lever but then started again after a few months. I decided to go ahead and get the whole upper blade holder and lever which has fixed the problem so far. I feel your frustration and it was probably good that I live in Indiana without close by Oceans. Look on Seyco and find the parts or call them and discuss the problem and I think you will be helped. But that is frustrating to be scrolling and bam the lever lets loose.

Link to comment
Share on other sites

I had the same thing happen to mine.  I call Ray at Seyco and they have a level that they have made that works much better than the factory one.  There level has a flat spot on it and it will "lock" in place with a snap sound.  Had mine for 2 years without any problem.  Give them a call he is more than help full.

Edited by trackman
Link to comment
Share on other sites

Todd, I had a similar problem with my EX21. It was easy to solve the problem, once I figured out what the issue was. What I did, was I removed the white tension lever, then I took a good flat file and I filed the bottom of the lever flat. It seems that after awhile these levers round a bit on the bottom, that makes it so that the tension can cause the lever to flip when under tension. Filing the bottom flattens the base of the lever, and it stops it from flipping on its own. Don't file any more then what is necessary, otherwise you could have other issues with tension. I've done this twice to my saw, and I may get away with doing it once more. But, I now have the material needed to make a new one, so I don't know if I'll even try filing it flat again. You fellas in Newfie land are a pretty resourceful group, I sure you could make one if you get the right material. I got the material to make new ones at a fab shop, you might try to find a small piece there. You don't need a very large piece, it doesn't need to be much larger than your thumb. All you need are a few tools to do the shaping, I used my dremel tools and shapers along with some flat files.

Len

Link to comment
Share on other sites

Anyone here on the forum have an Excalibur scrollsaw that can help.mine keeps popping the tension lever.it seem smaller the blade the worst it is.run out of oppositions or what to do about it i check the upper arm that seems to be good.would it be that the bearings in the rockers be causing this problem?any help be greatly appreciated.i live by the alantic ocean soon going to give it a burial at sea and get another scrollsaw any Recommendations on what to get that will last more then 4 years

Always something to rain on your parade

Link to comment
Share on other sites

Todd, I had a similar problem with my EX21. It was easy to solve the problem, once I figured out what the issue was. What I did, was I removed the white tension lever, then I took a good flat file and I filed the bottom of the lever flat. It seems that after awhile these levers round a bit on the bottom, that makes it so that the tension can cause the lever to flip when under tension. Filing the bottom flattens the base of the lever, and it stops it from flipping on its own. Don't file any more then what is necessary, otherwise you could have other issues with tension. I've done this twice to my saw, and I may get away with doing it once more. But, I now have the material needed to make a new one, so I don't know if I'll even try filing it flat again. You fellas in Newfie land are a pretty resourceful group, I sure you could make one if you get the right material. I got the material to make new ones at a fab shop, you might try to find a small piece there. You don't need a very large piece, it doesn't need to be much larger than your thumb. All you need are a few tools to do the shaping, I used my dremel tools and shapers along with some flat files.

Len

thanks Len going to give that a try and see what happens.
Link to comment
Share on other sites

thanks Len going to give that a try and see what happens.

got at the saw today it worked like s charm Len i also found a piece of Teflon of the same thickness so i made a spare lever as well just to keep on hand. Thanks again for the tip greatly appreciated
Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...