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Posted

The Elephant Puzzle was made from 7/8" thick poplar and was from a Judy Peterson book.  I made it a bit thicker than normal as I wanted to try shaping the elephant a little like with Intarsia.  This gives it a bit of a more natural look and depth. 

 

post-27214-0-21598100-1484186019_thumb.jpg

 

Normally, I just make a wooden tray with a cut out of the puzzle to hold the puzzle.  This time, I decided to do a little bit to create a background for the elephant.  The tray is made from 1/2" plywood on the front and a 1/4" backing piece.  

 

post-27214-0-11429600-1484186026_thumb.jpg

 

The finish was Watco Danish oil.  The elephant had the natural, the lower tray piece was medium Watco, the middle piece medium Watco and the blue was from acrylic paint thinned to make a stain.  A coat of poly was used over everything and then a finishing wax.  

 

 

Posted

The Elephant Puzzle was made from 7/8" thick poplar and was from a Judy Peterson book.  I made it a bit thicker than normal as I wanted to try shaping the elephant a little like with Intarsia.  This gives it a bit of a more natural look and depth. 

 

attachicon.gif20170111_Elephant Puzzle M.jpg

 

Normally, I just make a wooden tray with a cut out of the puzzle to hold the puzzle.  This time, I decided to do a little bit to create a background for the elephant.  The tray is made from 1/2" plywood on the front and a 1/4" backing piece.  

 

attachicon.gif20170111_Elephant Tray 2 M.jpg

 

The finish was Watco Danish oil.  The elephant had the natural, the lower tray piece was medium Watco, the middle piece medium Watco and the blue was from acrylic paint thinned to make a stain.  A coat of poly was used over everything and then a finishing wax.  

For the longest time now ,maybe since 2007,I've toyed around with the idea of using a router table to eat up the edges of intarsia items to give a quick shape and cut down on all the sanding dust concuring

Posted

I have done quite a bit of Intarsia and briefly and quickly dismissed it due to safety concerns. The pieces are much to small.

 

I use a downdraft sanding box to control dust when shaping pieces. Using a vacuum or dust collector with it, gets most of the dust.

Posted

The elephant puzzle went to my Grandson yesterday. While I appreciate all of your compliments, his smile when playing with it was the best.

No doubt.  Glad he loved it and gave you the best compliment of all!

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