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Posted

Hi, thanks for letting me into this community.

 

I have been scrolling since summer 2016. I transfer public domain images directly to baltic birch plywood and cut them up into jigsaw puzzles.

 

One difficulty I am having is chipping on the image side. I am using 4B baltic birch from Robert Bury in Montreal and using #2/0 .008 .027 23 8 DOUBLE TOOTH REV (DT/R) blades from Saw Bird.

 

I want to sell my puzzles. Any advice is much appreciated.

 



Cheers!

 

Posted

Welcome to the forum.  Like the man said those are very nice puzzles.  I cannot answer you question, I do not make puzzles, but there are some very proficient puzzle makers it the neighborhood here.  They hopefully will chime in.

Posted

WELCOME, I'm new myself to village also not a puzzle man but but maybe I can give you something to think about. When I started I got hooked on one blade maker, there not all the same , hopefully someone may be able to help. That looks like real nice work

Posted

Hi Clara, welcome the village! One thing to consider is the reverse tooth blades. Make sure the bottom reverse teeth are not reaching the top of the board. That will cause The chipping. I would switch to skip tooth blade, no reverse teeth.

How do you transfer the image directly to the board?

Posted

 

Hi, thanks for letting me into this community.

 

I have been scrolling since summer 2016. I transfer public domain images directly to baltic birch plywood and cut them up into jigsaw puzzles.

 

One difficulty I am having is chipping on the image side. I am using 4B baltic birch from Robert Bury in Montreal and using #2/0 .008 .027 23 8 DOUBLE TOOTH REV (DT/R) blades from Saw Bird.

 

I want to sell my puzzles. Any advice is much appreciated.

 

 

Cheers!

 

i think the double tooth reverse blades your using is the culprit.I use Flying Dutchman reverse tooth blade exclusively blades and have not had that problem.Forget about double tooth blades  for puzzles.

Posted

A BIG Howdy from Southern Tenn.Beautiful Work :thumbs:  :thumbs: I agree with my Fellow Villagers,I think it's your blades,There are blade for puzzle work.I know FD makes the.I use some very thin blades in my work,I  cut 1/4 Luan. And on occasion I have splinters,I Hope we have been some help to you.Welcome to The Village.

Posted (edited)

Thank you, all, for the warm welcome.

 

And thanks for all the suggestions. I believe I discovered the problem with the chipping. I think I inadvertently used some inferior plywood for this last project. I was, in fact, using the FD puzzle blades from Lesley's Patterns. Both blades work equally well when using good plywood. I do prefer the reverse blade for the smoother backside it leaves. I guess experimentation is the only way to find what works best for each of us.

@dgman, I transfer the images with the technique outlined in this video, something everyone may find useful for various projects.

 

Best!

Edited by Swan Sawyer
Posted

Welcome to the Village Clara.  I'm Marg from Australia.  Thanks for the video, I enjoyed it.  Love your work.  So pull up a chair and make yourself at home.

 

Marg

Posted

Just wanted to add my East TN welcome as well.  Glad you figured out what you think was causing your chipping problem.  Some nice looking puzzles.  thanks for sharing your pics of them and look forward to your participation here on the forums.

Posted

Hi  thanks for the video and most of all for joining up with us.. We really enjoy it when others choose to belong to this sight. I hope you enjoy coming here often so all can get to know you better and you us.. Welcome from Eastern Oregon

 

Dick

heppnerguy

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