JOE_M Posted October 14, 2017 Report Share Posted October 14, 2017 There is nothing special about the jigsaw puzzle, it's just a 100 piece of the San Xavier mission. But I feel real good about the box. I needed the box to be big enough to hold the puzzle. I had a piece of 8/4 (1.75" thick) spanish cedar 5-3/16 wide, with that as a lid width I got just at 5" wide for the box itself and the only way the puzzle would fit would be if I could use the entire 1.75" for the box walls. I cut the inside of the walls, glued a 1/4" bottom on it, and ran it through the sander until it would just fit in the scroll saw without the arm banging on top of it so I could cut the outer profile. Dewalt says the max depth is 2". My box (not counting lid) is a skosh over 1-15/16" thick and the puzzle pieces fit perfectly. Thankfully cedar cuts like butter - I can't imagine doing that thickness in a hardwood or exotic. lawson56, cyclistjim, Dan and 3 others 6 Quote Link to comment Share on other sites More sharing options...
DWSUDEKUM Posted October 14, 2017 Report Share Posted October 14, 2017 Very nicely done Joe. Love the idea for the box for the puzzle. Thanks for sharing this with us. DW Quote Link to comment Share on other sites More sharing options...
meflick Posted October 14, 2017 Report Share Posted October 14, 2017 Beautiful job. Thanks for sharing. Quote Link to comment Share on other sites More sharing options...
dgman Posted October 15, 2017 Report Share Posted October 15, 2017 Great work Joe! Quote Link to comment Share on other sites More sharing options...
wombatie Posted October 15, 2017 Report Share Posted October 15, 2017 Great work Joe. Marg Quote Link to comment Share on other sites More sharing options...
blights69 Posted October 15, 2017 Report Share Posted October 15, 2017 Quality work Joe and a superb box to keep it in someone is going to love that Thanks for showing us Quote Link to comment Share on other sites More sharing options...
lawson56 Posted October 15, 2017 Report Share Posted October 15, 2017 They are both just So Cool.Really Love the box. Quote Link to comment Share on other sites More sharing options...
daveww1 Posted October 15, 2017 Report Share Posted October 15, 2017 nice job Quote Link to comment Share on other sites More sharing options...
newfie Posted October 15, 2017 Report Share Posted October 15, 2017 Nice work thanks for sharing Quote Link to comment Share on other sites More sharing options...
Dave Monk Posted October 15, 2017 Report Share Posted October 15, 2017 Great box! Super nice addition to the puzzle. Quote Link to comment Share on other sites More sharing options...
Scrappile Posted October 15, 2017 Report Share Posted October 15, 2017 Very well done. Quote Link to comment Share on other sites More sharing options...
amazingkevin Posted October 17, 2017 Report Share Posted October 17, 2017 On 10/14/2017 at 1:57 PM, JOE_M said: There is nothing special about the jigsaw puzzle, it's just a 100 piece of the San Xavier mission. But I feel real good about the box. I needed the box to be big enough to hold the puzzle. I had a piece of 8/4 (1.75" thick) spanish cedar 5-3/16 wide, with that as a lid width I got just at 5" wide for the box itself and the only way the puzzle would fit would be if I could use the entire 1.75" for the box walls. I cut the inside of the walls, glued a 1/4" bottom on it, and ran it through the sander until it would just fit in the scroll saw without the arm banging on top of it so I could cut the outer profile. Dewalt says the max depth is 2". My box (not counting lid) is a skosh over 1-15/16" thick and the puzzle pieces fit perfectly. Thankfully cedar cuts like butter - I can't imagine doing that thickness in a hardwood or exotic. Beautiful work here ! Quote Link to comment Share on other sites More sharing options...
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