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Cutting chess pieces


Sinister1957

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Hi All

I am relatively new at scroll sawing. I am looking to cut out chess pieces . I am using walnut and curly maple ... 1.5" thick ...I think I read someone used 5 blades to cut one piece is that typical. I am using Flying Dutchman UR7 (just ordered polar#7 ..I see they where recommended by some on forum) . I can cut out a 3.5 inch rook with one blade with very little burn marks on walnut a bit more on maple. Results are pretty good, but I think I can do a little better, if I slow it down a bit. Any other pointers would be appreciated. 

 

Thank you

Anthony

 

 

 

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You might like the Polar blades a little better than the UR for compound cutting.

Lots of variables in how many blades it takes to cut a piece.  One is the hardness of the material being cut.  Another is the blade being used.  Add in technique, blade speed, feed rate and there are any number of reasons why one could break a lot of blades.

Ultimately, if you are having success with what you are doing, then no real reason to change anything.  Practice will yield consistent and improved results.

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Bill

Yes I am waiting for polar blades before I make any more attempts. I am interested in seeing the difference. Speaking of blades I had an entry level Band saw that I was about to throw out the window. Before doing so I purchased an olson blade ..Hell, it was a night and day difference. I actually use my band saw now. Only issue is it cuts to about 3.75 I wish it was 6" only reason I would replace it now.

 

 

 

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Trackman

Looks great..

 I thought I might be a little stingy with my blade usage. I must have misread the statement about 5 - 7 blades for one piece, perhaps it was that many for whole set. 

The set I am working on is similar to yours (classic set from a book of 15 chess sets) mainly for the practice. I would also like to make a more modern set with some inlay.

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30 minutes ago, Denny Knappen said:

FD UR is a reverse blade and that is what is causing the burning.  A blade like FD Polar is not reverse and cleans out the kerf with less burning.  I used FD Polar for years on compound cutting.  I now use Pegas Skip blades, especially number 7.

 Great ..I figure I am about 80% there with burning I am about 90% without. The new blades and a little more technique and I should be OK 

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think you are on your way. I just cut one each of pawn K, Q, Bishop and rook.  They are from a pattern about 2 Years ago scroll saw woodworking and crafts issue 74 by Clayton Meyers. They just looked like fun and are but had to Practice using a soft wood Pine to get the technique figured out. But now may try harder wood. Other things to do have been covered here by the responses. PS: there is a pattern for a SeaPlane in the same Magazine fun to make with the kids.  

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On 8/28/2020 at 5:02 AM, Tomanydogs said:

I use two side pieces of thin wood and two clamps. I find that if I tape after making cuts unless you clear all the saw dust it always seems to get under the packing tape. 

8CB6D751-DCBB-4E70-9119-E981D756C06A.jpeg

I like this idea.

I started with the two pieces of wood and threaded rod thing because I had it already. That didn't work so well because I found it hard to get and keep even pressure.

Next, I went to using small bar clamps. Bar clamps are what is pictured in the instructions I received with some birdhouse patterns. The bar clamps worked much better. However, I still needed to keep tightening them as I cut, but I could adjust them individually.

Using spring clamps should eliminate adjusting as I cut completely. I have a bunch of Bessy spring clamps I got very cheap a few years ago.

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3 hours ago, BadBob said:

I like this idea.

I started with the two pieces of wood and threaded rod thing because I had it already. That didn't work so well because I found it hard to get and keep even pressure.

Next, I went to using small bar clamps. Bar clamps are what is pictured in the instructions I received with some birdhouse patterns. The bar clamps worked much better. However, I still needed to keep tightening them as I cut, but I could adjust them individually.

Using spring clamps should eliminate adjusting as I cut completely. I have a bunch of Bessy spring clamps I got very cheap a few years ago.

Just have to be careful that the spring clamps don't generate enough pressure to close the kerf too much and pinch the blade, creating more friction and heat.

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I use two pieces of wood with threaded rod I make it real tight. After reading some of the responses here, I am wondering if I might be making it to tight and perhaps pinching the blade. I am not sure if that even makes sense because there is no more pressure added when wood is cut away. but maybe I am compressing it too much. 

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On 8/27/2020 at 4:51 PM, Denny Knappen said:

FD UR is a reverse blade and that is what is causing the burning.  A blade like FD Polar is not reverse and cleans out the kerf with less burning.  I used FD Polar for years on compound cutting.  I now use Pegas Skip blades, especially number 7.

Pegas skips have always been my go to blade

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14 minutes ago, dgman said:

You are doing an exceptional job so far! Keep it up!

dgman

Thank you.. I find Scroll sawing produces some impressive results even with my limited talent   even though I am using templates created by others I find it quite satisfying seeing a piece come to life .. I wish I was artistic  and talented enough to produce  my own original stuff. 

 

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Hi.. 

Just a little update finished cutting all the pieces including an extra queen..need to finish with a light sanding and I guess tung oil and shellac..I am pretty happy with the way it is coming out so far ..this is only my third scroll saw project ..I did a gear clock a simple letter "B" one of Steve goods and this....any suggestions on the easiest finish ...This is the part I have no patience for..

20200907_114839.thumb.jpg.e1fc85b5be47feb05da21f6eb7a87528.jpg

20200907_114854.jpg

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1 hour ago, trackman said:

From were I set you did a bang up job!  I just dipped mine in 50/50 mix. Getting a even coat on these won’t be easy.  PS why the extra queen, planning on cheating? LOL 

used some tung oil on a few test pieces that part was easy enough putting on the shellac or lacquer is a pain...what did you use in your 50/50 dip...

Don't you get an extra queen when a pawn reaches other side..

PS..thanks for the compliment ☺ 

Edited by Sinister1957
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