Popular Post Badgerboy Posted July 7, 2021 Popular Post Report Share Posted July 7, 2021 (edited) A couple of big home improvement projects have kept me off the scrollsaw for 2 months or so and they are finally complete. I recently received 2 requests for a couple of my wedding/anniversary signs. They are two layered and cut with pegas skip tooth #3. It was great fun to be back on the saw. Be blessed. Edited July 7, 2021 by Badgerboy meflick, jollyred, stoney and 11 others 14 Quote Link to comment Share on other sites More sharing options...
Rockytime Posted July 7, 2021 Report Share Posted July 7, 2021 Mighty nice cuttng! Quote Link to comment Share on other sites More sharing options...
CSull Posted July 7, 2021 Report Share Posted July 7, 2021 Beautiful, if you dont mine me asking-do you cut the circular part on your scroll saw or some other way? I have a lot of trouble making my circles perfect on my scroll saw and was wondering if I should use a router circle jig for the circles? OCtoolguy 1 Quote Link to comment Share on other sites More sharing options...
Badgerboy Posted July 7, 2021 Author Report Share Posted July 7, 2021 (edited) 21 minutes ago, CSull said: Beautiful, if you dont mine me asking-do you cut the circular part on your scroll saw or some other way? I have a lot of trouble making my circles perfect on my scroll saw and was wondering if I should use a router circle jig for the circles? I cut them on my scrollsaw which is challenging due to the size. I cut both layers at once do they match. I have devised a plan to cut them using a circle cutting jig and my router with a hole in the backer board but for now I cut them on my ss slowly and carefully. Edited July 7, 2021 by Badgerboy FrankEV 1 Quote Link to comment Share on other sites More sharing options...
preprius Posted July 7, 2021 Report Share Posted July 7, 2021 ooh pretty. What is wood type? and finish. Quote Link to comment Share on other sites More sharing options...
Badgerboy Posted July 7, 2021 Author Report Share Posted July 7, 2021 Just now, preprius said: ooh pretty. What is wood type? and finish. Top layer us 1/4 bbp. backer is mdf. To even the stain color on the bbp I use a 2lb cut laquer sanding sealer and very lightly sand before staining. Then it gets several coats of H2O based poly in matte finish. Edge is copper foil. FrankEV 1 Quote Link to comment Share on other sites More sharing options...
wombatie Posted July 7, 2021 Report Share Posted July 7, 2021 They are lovely. The couples would have been overwhelmed with them I bet. Marg Quote Link to comment Share on other sites More sharing options...
FrankEV Posted July 7, 2021 Report Share Posted July 7, 2021 9 hours ago, CSull said: ... I have a lot of trouble making my circles perfect on my scroll saw ... If you own a vertical belt bench sander you can make your circles just about as perfect as possible. The cut panel should be affixed to the backer either permanently, or with double stick tape, before cutting the disk. I cut out the disk making sure I cut on the OUTSIDE of the line. Slow and carefully but not worrying if the cut is real smooth. the cut line needs to remain visable all the way arount the disk. Then, using the table on the vertical belt sander to get a true vertial edge, you can carefully and gently sand away the waste until the line is just removed evenly all around. Actually this is easier than it sounds, However, the trick is to keep the disk moving/rotating while the sander takes the material off slowly. CSull 1 Quote Link to comment Share on other sites More sharing options...
daveww1 Posted July 7, 2021 Report Share Posted July 7, 2021 terrific work Quote Link to comment Share on other sites More sharing options...
OCtoolguy Posted July 7, 2021 Report Share Posted July 7, 2021 15 hours ago, CSull said: Beautiful, if you dont mine me asking-do you cut the circular part on your scroll saw or some other way? I have a lot of trouble making my circles perfect on my scroll saw and was wondering if I should use a router circle jig for the circles? I used to have the same problem but found the answer. Just cut close to the line leaving enough to see the line. Then go to the disc sander and sand to the line. Really easy and quick. FrankEV 1 Quote Link to comment Share on other sites More sharing options...
munzieb Posted July 7, 2021 Report Share Posted July 7, 2021 Beautiful work. I really like the fonts. Badgerboy and OCtoolguy 1 1 Quote Link to comment Share on other sites More sharing options...
WolfmoonCT Posted July 7, 2021 Report Share Posted July 7, 2021 If you want to cut the circle part first, before cutting the insides, you can double face tape them, and make a jig for a bandsaw if you have one. then on the backer you may see the center pin where a small nail tip sits.. but you can cut the outside perfect circle. There are some real nice plans on YT for adjustable ones so you can cut circles from like 3" out to 3 ft or larger... but it will easily handle up to a 20" circle.. I made this one for myself. OCtoolguy and CSull 2 Quote Link to comment Share on other sites More sharing options...
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