tvman44 Posted May 6, 2012 Report Share Posted May 6, 2012 I have been cutting some oven shelf pulls today using 1/2" Poplar and want to try stack cutting at least 2 at a time which would be 1" thick or 1 1/2" if I tried 3. I would only try 2 at first. I have read about gluing tooth picks in the waste areas to hold together and my question is do I still use the same blade or would I want a more aggressive blade? Today I was using a FD TC#5 which is 13 TPI with a reverse tooth every 3rd tooth. Quote Link to comment Share on other sites More sharing options...
Jim Finn Posted May 6, 2012 Report Share Posted May 6, 2012 I stack cut yellow pine, which is quite hard, when making letters. I re-saw a 1"x6" in half and then stack cut them in pairs so I am cutting about 3/4" of hard pine. I use a FD polar #5 blade or #7. I just stack the two pieces and tape all around the four edges with 3/4" masking tape. The tape will hold it in place just fine. Quote Link to comment Share on other sites More sharing options...
Marshall Posted May 6, 2012 Report Share Posted May 6, 2012 Bob I aggree with Jim on the blade choice , i have had good luck air nailing the two pieces together and just grinding off any excess nail hangover . I don't like using the tape - just me ....only time I use the tape is when I'm cutting portraits .............MB Quote Link to comment Share on other sites More sharing options...
captlucky Posted May 6, 2012 Report Share Posted May 6, 2012 i've been stacking 4 1/4in plywood pieces and holding them with tooth picks glued in works fine for me. as far as blades i'm using the flying dutchman ultra #5 Ron Quote Link to comment Share on other sites More sharing options...
Clayton717 Posted May 6, 2012 Report Share Posted May 6, 2012 when I stack cut it is up to an inch I use FDSR 5 OR # 7 . These are the tow blades I use the most. When cutting my 3/4" to 1" hardwoods for my intarsia I use the FDSR 7. Quote Link to comment Share on other sites More sharing options...
sullyscroller Posted May 23, 2012 Report Share Posted May 23, 2012 I use fdur #5 and nail with a brad nailer in the waste area up to 1 1/2" cutting but it is tough on any blade that thick sully Quote Link to comment Share on other sites More sharing options...
Xray Posted May 25, 2012 Report Share Posted May 25, 2012 Poplar is a fairly soft wood, so you might get away with 1.5. I've always used screws to hold them together [drilling a pilot hole first, to avoid cracks], brad nails/staples work well too, if so equipped. Quote Link to comment Share on other sites More sharing options...
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