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Another three layer Christmas piece


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Posted (edited)

More progress at 5 AM today... Dry fit and test the lights, then glue up.

I am using the black/orange clamps to not only raise the base up, so the blue Erwin clamps can apply vertical pressure, but since the orange clamps... clamp hard, I am using them as guides for the mating of the pieces. The blue clamps are my downward pressure to the base.  I took some cast-off wood, and I am using that to apply pressure across the whole scene to the base.  I also used my wide belt sander to make sure the pieces created an even and level surface for mating to the base.

After the glue drying, there will be one final touchup of hand sanding and dust cloth, then raw linseed oil finish. Let it cure, then the lights get placed back in.  I already lasered my logo on the bottom.

4.jpg

5.jpg

Edited by rafairchild2
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2 hours ago, flarud said:

Very nice!  Can't wait for the final pics.  Is there a pattern available for this?  

I took elements of some outlines from Pinterest and then added some of my own elements, like the snowman.  Not sure if it is Kosher to share though.  I also made a lot of penciling changes to the design as I was cutting to make stronger branch connections.

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Posted (edited)

I would like to add a personal opinion here. And yeah, this is probably snobby... I think once this is finished with the linseed and the natural walnut color/grain comes out, you can see why I am so against using softwoods like pine, or even worse plywood.  It never ceases to amaze me that people will cut intricate designs that take hours and hours, days and days, but cheap out on the wood. The finished design is beautiful, but the wood used cheapens it in my eyes.  

Insert the snob comments here. Flame proof undies are on.

Yeah, I am kicking myself for not stack-cutting this, but I fought the urge since it was my first time creating this.  Next year I will probably do a double or triple 1/4" Mahogany run.

Edited by rafairchild2
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Posted (edited)

So here's what happens when you apply raw linseed oil.  I love how the walnut comes alive! That rich chocolate brown!  Look above at the photo when clamped to see the comparison. 

Just after this photo, I took a folder paper towel and worked it between the layers to remove excess oil. Otherwise, I hand wipe with old cloth towels.

I am going to let it sit for an hour, and wipe it down again, let gravity do its job. Now I will let it cure for a week, a quick 3000 grit on the facing surfaces and a silicone tack cloth wipe, then the lights go on it.

PS: my 30-inch Pegas saw in the background! 🙂 

 

7.jpg

Edited by rafairchild2
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Posted (edited)

Still need to tweak how I will string the lights, but this is pretty much what it looks like completed.

Thanks for following this thread.

Overall I am very pleased with this piece.  I think next year, I'll stack cut these out of Mahonany or Canarywood.

8.jpg

Edited by rafairchild2
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