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Well it all depends on the type of project.  For many scrolled projects the thickness of the material is totally subjective.  You can freely make it out of any material that suits you.  

For others, the thickness is critical.  For a 3-dimensional project that requires assembly, for example, you would need to adjust dimensions to account for different component thicknesses.  Tab & slot, as mentioned above is another.  Stacked ring bowls, where the rings are cut at a specific angle also have a critical relationship between the thickness and the angle of cut.  All of these can be modified to use different thickness than the original pattern calls out, but that can get a little tricky and needs to be considered carefully.

For plaques, word art and other types of 2-dimensional flat work, the thickness is generally totally arbitrary and a matter of personal preference.

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