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Posted

It is plywood. You are contending with multiple layers of wood that when are glued together are rotated 90 degrees from each other so the grain pattern makes it tough. Plus cutting into adhesives is not easy on the blades. Stacking 1/4" just adds to it. Just the nature of the beast. remember BB plywood has even more layers than regular plywood for stability. 

Posted

I routinely cut 4 layers of 1/8" BB ply with a #1 FD Ultra Reverse blade when making Christmas ornaments.  It certainly does dull the blade faster, but nothing like "cutting cement".  

How do the same blades cut other hardwoods of similar thickness?  Is the difference just noticeable or is it dramatic?

Posted

I have cut 1/4 inch BB in double and triple layers without issues. My blade choice is typically the smallest blade I can use to manage a good cut (#3 or smaller). The only blades I have larger than an #5 were from a variety pack and I think I've use the #9 one time to try it out and changed it back to a smaller blade. I only use Pegas blades from Artcraftersonline.com.

It may be that one of your layers in your ply is extremely hard, especially if you've cut BB in the past with success.

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